Integrate precision sensors and advanced robotics to eliminate manufacturing errors and standardize the evaluation processes for finished product compliance.
Reduction of calibration errors by up to 40% — data verified in the field
Trusted by production teams
Plant operations managers choose our platform to standardize technical checks and reduce manufacturing errors. The data speaks for itself.
Success rate
99.2%
compliance in automated calibration tests
Measurable result
Over 1,200 batches verified in the last 6 months. The average calibration error dropped below 0.008 mm, and reporting time was reduced by 70%.
Operational feedback
4.8 / 5
average rating from test engineers
What engineers say
"Sensor integration eliminated repetitive manual adjustments. Now we have clear real-time data and precise alerts when a part goes out of tolerance."
Factory adoption
+34%
increase in assembly line productivity
The effect of digitalization
Three partner factories reported a 40% reduction in downtime caused by recalibrations. The composite material testing robot took over 85% of the checks.
Frequently Asked Questions About Quality Control Automation
Clear answers to the most common questions about integrating sensors and robots into production lines.
Our sensors are designed with standardized interfaces (EtherCAT, Profinet) and mount directly onto robotic arms or workstations. Initial setup takes approximately 4 hours, and the software platform automatically recognizes the device and synchronizes measurement data.
The robot supports composite materials, metals, polymers, and technical ceramics. Standard tests include tensile, compression, and fatigue testing, with the ability to program specific parameters for each production batch. Results are automatically uploaded to the quality management system.
Full implementation, from server installation to integration with existing sensors, takes between 2 and 5 business days. We offer remote support and, optionally, an on-site configuration team. After implementation, compliance reports are generated automatically.
The platform sends a real-time alert to the operations manager and automatically stops the affected assembly line. At the same time, it records the event in the test history and generates a preliminary report for analysis. The decision to resume production rests with the operator, after verification.
No, the interface is designed for operators with basic technical knowledge. We offer a 30-minute video guide and online training sessions. For advanced configuration of test parameters, we recommend a one-day course, available monthly.
The platform supports ISO 9001 and IATF 16949. All tests are recorded with a timestamp and electronic signature, and the generated reports meet audit requirements. You can export the documentation directly in PDF or XML format, ready for inspection.
Why ControlTech is the right choice
Certified precision in every measurement
Our laser sensors achieve tolerances below 0.01 mm, even in environments with vibrations or thermal variations. Each calibration is automatically recorded and reported, eliminating sources of human error from the production flow.
Robots that test exactly what is needed
Robotic arms perform tensile, compression, and fatigue tests on composite materials, complying with ISO 9001 and IATF 16949 standards. Results are uploaded directly to the platform, without manual intervention.
Real-time reporting, not paperwork
The software centralizes data from all sensors and robots in the factory. Operational managers see instant alarms and a complete test history, reducing reporting time by 70% and ensuring full traceability of defects.
Direct integration into existing lines
All our equipment connects to the B2B platform without major infrastructure changes. Configuration is done through the software interface, and parameter updates are applied remotely, without stopping production.
Specialized technical support in production
Our team of engineers understands the specifics of assembly lines and material testing. We provide assistance with installation, initial calibration, and predictive maintenance, ensuring the system runs without interruptions.
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